Increasing Profits Through the Use of the APS

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Preface
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Manually Operated Production Schedulers Require KKD
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Birth of the Computerized General-Purpose Production Scheduler
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Speed is Critical to Production Scheduling
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Birth of the Advanced Planning and Scheduling System (APS)
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Problems Common to Manufacturing and How to Solve Them
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Virtuous Circle Map for Increased Profits
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Visualizing the BOM (Bill of Materials)
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Data Format for Servicing BOM Maintenance
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Visualizing Orders (Gantt Order Charts)
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Visualizing the Production Schedule (Gantt Resource Charts)
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Visualizing the Future Inventory of Products (Inventory Graph)
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Visualizing the Future Load for Equipment and Personnel (Load Graph)
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Visualizing the Skills of Workers (Skills Table)
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Visualizing Production Schedules at the Production Site
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Visualizing Material Requirements
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Visualizing Internal and External Setup
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Visualizing KPI (Key Performance Indicators)
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Visualizing Individual Costs
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Backward Scheduling for Theory of Constraints (JIT Scheduling)
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Forward Scheduling for Theory of Constraints
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Reducing Lead-time by Making Lots Smaller and Splitting Orders
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Reducing Lead-time by Creating Smaller Lots and Job Splitting
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Reducing Lead-time by Transport of Smaller Lots (1)
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Reducing Lead-time by Transport of Smaller Lots (2)
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